Free angle calculator· Australian units
Mitre & Bevel Angle Calculator
Type in the corner, get the saw setting. Skirting and architrave, frames with any number of sides, and cornice cut nested or flat.
Data checked 12 September 2026 · No sign-up · Feeds mitre saws, track saws, measuring
Step 1
What are you cutting?
Step 2
What is the corner?
Old Australian houses are rarely square. An angle finder, a digital protractor or a phone angle app on a straight edge held into the corner will tell you the truth in a second, and it is worth checking every corner rather than assuming 90.
Set your saw to
45.0° mitre, both pieces
Mitre setting
45.0°
on the saw scale
Bevel setting
0°
flat trim needs none
Corner
90.0°
between the walls
Cut on each piece
45.0°
measured off the wall
- Both pieces get the same setting, cut in opposite directions. Lay the trim flat on the saw table with its back against the fence, the way it sits on the wall.
- For an internal corner on skirting, most Australian carpenters scribe (cope) the second piece instead of mitring it: cut the first piece square into the corner, then cut the second at 45.0° and follow the profile line with a coping saw. A scribe stays tight when the house moves; a mitre opens up.
- For an external corner, mitre both pieces and glue the joint. Cut long and creep up on the line: a mitre that is a hair long closes tight, one that is short never will.
How it works
Method and assumptions
A mitre saw reads zero for a square crosscut, so the setting you want is 90 minus half the corner. A square corner gives 45. A bay window, which is a 135 degree corner, gives 22.5, the number every chippy already knows. That one rule covers skirting, architrave, deck framing and anything else that lies flat on the saw table.
A frame with equal sides collapses to an even simpler rule: 180 divided by the number of sides. Four sides gives 45, six gives 30, eight gives 22.5. Every piece takes the same setting on both ends.
Cornice is the awkward one because it does not lie flat: it sits sprung between the wall and the ceiling. Cut it nested, held in the saw at the angle it hangs, and it is an ordinary mitre with no bevel at all. Cut it flat on the table and you need a compound angle, which is what the mitre and bevel pair on this page gives you.
Measure the corner rather than assuming it is square. Australian houses, especially older ones, are routinely a degree or two out, and a mitre that is right for 90 degrees will show a gap in a corner that is 92. Cut a test pair in offcuts before you cut the good stuff.
Printable tables
Every angle, worked out
Mitre saw settings, where 0 is a square crosscut. Both pieces of a corner take the same setting, cut in opposite directions.
Flat trim: skirting, architrave, deck framing
| Corner between the walls | Saw mitre | Bevel | Where you see it |
|---|---|---|---|
| 60.0° | 60.0° | 0° | Acute corner, check the saw reaches it |
| 67.5° | 56.3° | 0° | Acute corner, check the saw reaches it |
| 75.0° | 52.5° | 0° | Acute corner, check the saw reaches it |
| 80.0° | 50.0° | 0° | Acute corner, check the saw reaches it |
| 85.0° | 47.5° | 0° | Acute corner, check the saw reaches it |
| 90.0° | 45.0° | 0° | Square room corner |
| 95.0° | 42.5° | 0° | Obtuse corner, common in newer homes |
| 100.0° | 40.0° | 0° | Obtuse corner, common in newer homes |
| 105.0° | 37.5° | 0° | Obtuse corner, common in newer homes |
| 112.5° | 33.8° | 0° | Octagonal bay |
| 120.0° | 30.0° | 0° | Hexagonal bay or planter |
| 135.0° | 22.5° | 0° | Bay window, 45 degree splay |
| 150.0° | 15.0° | 0° | Obtuse corner, common in newer homes |
Frames and boxes with equal sides
| Sides | Saw mitre | Corner angle | Shape |
|---|---|---|---|
| 3 | 60.0° | 60.0° | Triangle |
| 4 | 45.0° | 90.0° | Square or rectangular frame |
| 5 | 36.0° | 108.0° | Pentagon |
| 6 | 30.0° | 120.0° | Hexagon, garden bed or planter |
| 7 | 25.7° | 128.6° | 7-sided |
| 8 | 22.5° | 135.0° | Octagon |
| 10 | 18.0° | 144.0° | 10-sided |
| 12 | 15.0° | 150.0° | 12-sided |
Cornice cut flat on the saw table
| Corner | 45° spring | |
|---|---|---|
| Mitre | Bevel | |
| 90.0° | 35.3° | 30.0° |
| 135.0° | 16.3° | 15.7° |
| 120.0° | 22.2° | 20.7° |
| 100.0° | 30.7° | 27.0° |
| 80.0° | 40.1° | 32.8° |
| 45.0° | 59.6° | 40.8° |
Cut nested instead (held in the saw at the angle it hangs) and there is no bevel at all: the mitre is the flat-trim figure from the first table, which is 45° at a square corner.
Checked against the published tables
| Case | Published | This calculator | Source |
|---|---|---|---|
| Anchor case. 38 degree spring angle crown, square 90 degree wall corner, cut lying flat on the saw table face up with the top edge against the fence. Spring angle is measured FROM THE WALL, which is confirmed three ways: by the geometry itself, by the DeWalt manual describing the bottom rear angle, the part that fits flat against the wall, as the 38, and by Wayne Drake defining spring angle as the angle between the moulding's back and bottom surfaces. One convention warning for anyone reading these numbers against another source: cornerAngleDeg in this table is always the ACTUAL measured wall angle, the same convention sbebuilders uses, whose column is labelled or Wall Angle in Degrees. A table that feeds the supplementary angle instead returns the answer for the opposite corner and every number still looks plausible, which is why the mistake survives so long. At 90 degrees the two conventions coincide, so this row cannot catch it. The 45 and 135 degree rows below can. | 31.6° / 33.9° | 31.6° / 33.9° | Reference |
| 38 degree spring crown, 80 degree wall corner, cut flat face up. A wide out of square test case. Confirms the direction of travel: a corner tighter than 90 needs a LARGER mitre, not a smaller one. | 36.3° / 37.1° | 36.3° / 37.1° | Reference |
| 38 degree spring crown, 85 degree wall corner, cut flat face up. A tight corner of the kind common in older Australian brick and timber framed houses. | 33.9° / 35.5° | 33.9° / 35.5° | Reference |
| 38 degree spring crown, 95 degree splayed wall corner, cut flat face up. | 29.4° / 32.2° | 29.4° / 32.2° | Reference |
| 38 degree spring crown, 100 degree wall corner, cut flat face up. The wide out of square counterpart to the 80 degree row. | 27.3° / 30.4° | 27.3° / 30.4° | Reference |
| 38 degree spring crown, 135 degree obtuse wall corner, cut flat face up. Also the octagon corner in the same source, so it doubles as a bay window or splayed corner check. Together with the 45 degree row below this is the pair that catches a convention error, because feeding the supplementary angle here returns 56.07 and 46.72 instead. | 14.3° / 17.6° | 14.3° / 17.6° | Reference |
| 38 degree spring crown, sharp 45 degree wall corner, cut flat face up. This is a maths check, not a cut you can make. A 56.07 degree mitre is past the 50 degree left stop on a DWS780 and past the range of every 216mm slider sold here, and a 46.72 degree bevel is past the 45 degree stop on any single bevel saw. Included to verify the formula at the extreme, not to be set on a saw. | 56.1° / 46.7° | 56.1° / 46.7° | Reference |
| 45 degree spring angle, square 90 degree corner, cut flat face up. The case that matters most for Australia, because standard Australian cove is symmetrical and therefore 45/45. The bevel is exactly 30.00, not a rounding: cos 45 multiplied by sin 45 is exactly 0.5 and the arcsine of 0.5 is exactly 30. That is why DeWalt can cast a hard 30 degree pawl, and the DWS780's crown bevel pawl really does flip over so the 30 degree text faces up for 45/45 crown, which is independent manufacturer confirmation. Reminder for Australian readers: these are the figures for 45/45 TIMBER crown lying flat. Plaster cove is never cut flat, it is cut nested at mitre 45 and bevel 0. | 35.3° / 30.0° | 35.3° / 30.0° | Reference |
| 45 degree spring angle, 85 degree out of square corner, cut flat face up. The most realistic Australian test case in the table, a 45/45 profile in an old house corner that is a couple of degrees tight. | 37.7° / 31.4° | 37.7° / 31.4° | Reference |
| 45 degree spring angle, 95 degree out of square corner, cut flat face up. | 32.9° / 28.5° | 32.9° / 28.5° | Reference |
| Added in this pass. 45 degree spring angle, 120 degree wall corner, cut flat face up. This is the hexagon corner, and it is also the wall angle of a bay set out on a 60 degree splay. Row pulled directly from the sbebuilders 45 degree table and checked against the formula. | 22.2° / 20.7° | 22.2° / 20.7° | Reference |
| 45 degree spring angle, 135 degree wall corner, cut flat face up. The octagon corner, and the standard Australian canted bay window, which is normally set out on a 45 degree splay. For cove cut nested in the same bay the answer is simply (180 minus 135) divided by 2, which is 22.5 with the bevel at 0, and that needs a dual cut mitre box with the 135 degree slot or a drop saw. | 16.3° / 15.7° | 16.3° / 15.7° | Reference |
| Added in this pass. 45 degree spring angle, 150 degree wall corner, cut flat face up. The dodecagon corner, and the wall angle of a shallow bay set out on a 30 degree splay. Row pulled directly from the sbebuilders 45 degree table and checked against the formula. | 10.7° / 10.6° | 10.7° / 10.5° | Reference |
| 45 degree spring angle, sharp 45 degree wall corner, cut flat face up. A maths check at the extreme, not a setting. A 59.64 degree mitre is outside the range of most saws sold in Australia and cannot be set on the left side of any of them. | 59.6° / 40.8° | 59.6° / 40.8° | Reference |
| 52 degree spring angle, square 90 degree corner, cut flat face up. Note that the same source lists 38.24 and 25.81 as the ON EDGE AGAINST THE FENCE values for a 38 degree spring crown, which is the identical numeric pair. Rotating the moulding 90 degrees in the saw swaps the spring angle for its complement, so onEdge(S) equals flat(90 minus S). Worth encoding as an internal sanity check. | 38.2° / 25.8° | 38.2° / 25.8° | Reference |
| 52 degree spring angle, 135 degree wall corner, cut flat face up. | 18.1° / 13.6° | 18.1° / 13.6° | Reference |
| 52 degree spring angle, sharp 45 degree wall corner, cut flat face up. Another extreme verification row, not a setting: a 62.27 degree mitre is beyond the 60 degree right stop on a DWS780 and well beyond everything smaller. | 62.3° / 34.7° | 62.3° / 34.7° | Reference |
| Independent second source, and a convention warning that was corrected in this pass. Wayne Drake publishes this as a 93 degree corner with a crown slope angle of 52, giving mitre 30.3 and blade tilt 32.8, which is a 38 degree spring angle measured from the wall. Drake publishes TWO slope angles, and only one of them takes the complement. Convert the HORIZONTAL crown slope angle with spring = 90 minus slope, so his 52 degree horizontal slope is a 38 degree spring. His VERTICAL crown slope angle already equals the spring angle and must be passed through unchanged. Get that backwards on a 38 degree crown and you enter 52, which at a square corner returns 38.24 and 25.81 instead of 31.62 and 33.86, so 6.6 degrees and 8 degrees out, which is a scrapped length. The shortcut also only holds for a LEVEL ceiling. On a rake the slope angle is calculated from the spring angle plus the ceiling pitch, and Drake is emphatic that the spring angle and the slope angle are not the same thing. If the interface offers a slope input it must be labelled horizontal crown slope angle, measured from the ceiling, in full. | 30.3° / 32.8° | 30.3° / 32.8° | Reference |
| Same independent source, one degree of corner away from the row above, published by Drake to show that rounding to whole degrees throws away real information. A 94 degree corner at a 52 degree horizontal crown slope, meaning a 38 degree spring angle from the wall, gives mitre 29.9 and blade tilt 32.5. Use this pair with the 93 degree pair to check that the calculator resolves sub degree corner changes instead of rounding both to 30 and 33. | 29.9° / 32.5° | 29.9° / 32.5° | Reference |
| Manufacturer published case, DeWalt DWS780 instruction manual, sold in Australia as the DWS780-XE. For standard 52/38 crown lying flat with the broad back surface down on the table and the top of the moulding against the fence, DeWalt specifies mitre 31.62 and bevel 33.9, and builds hardware stops at mitre 31.62 left and right plus bevel pawls at 33.86 left and right. The manual states the two flat surfaces on the back of a crown add to exactly 90 degrees, with the ceiling flat at 52 and the WALL flat at 38, which independently confirms the spring angle is the wall side number. Note the precondition in the same instruction, because it is the reason this method does not transfer to Australian cove: the moulding must lay flat with its broad back surface down on the table. A cove has no broad flat back. | 31.6° / 33.9° | 31.6° / 33.9° | Reference |
Mitre / bevel. Small differences are rounding in the published table.
Australian cornice profiles
| Profile | Cover | Spring | Notes |
|---|---|---|---|
| Gyprock Cove Cornice 55mm (CSR) | 55mm nominal face size, sitting about 39mm down the wall and 39mm across the ceiling (55 divided by root 2 is 38.9). Lengths 3000, 3600, 4800 and 5400mm. | 45° | The most common cornice in Australian housing. Which way up in the saw: upside down and backwards. The ceiling edge goes down on the saw table or the base of the mitre box, the wall edge goes up against the fence or the side of the box, and the face points at you. The table is standing in for the ceiling and the fence is standing in for the wall. Mark on the cornice which edge is which before you cut, and mark your length on the wall edge, because the wall edge is the long one at an internal corner. Never lay plaster cove flat on the table: a cove has no flat back, so face up it rests on two thin edges and rocks under the blade. The 45 degree spring angle is derived, not quoted. Neither CSR nor Knauf publishes a spring angle, but both give equal wall and ceiling coverage for a symmetrical concave profile, and equal coverage can only mean 45 degrees off the wall and 45 off the ceiling. Confidence high for the 45, moderate for the millimetres, because Bunnings reads the 55 as 55mm each way while the plasterboard supplier reads it on the diagonal at about 39mm each way. We have taken the smaller figure, which is the conservative one for striking your guide line. |
| Gyprock Cove Cornice 75mm (CSR) | 75mm nominal face size, about 53mm up the wall and 53mm across the ceiling (75 divided by root 2 is 53.0). Lengths 3000, 3600, 4800 and 5400mm. | 45° | Same symmetrical cove as the 55mm, one size up, used for higher ceilings. Which way up in the saw: ceiling edge down on the table or the base of the box, wall edge against the fence or side, face towards you, so the piece is inverted and reversed from how it will hang. Pack it if it does not sit square to both surfaces. The 45 degree spring is derived from the equal wall and ceiling coverage, not quoted by CSR. Watch your guide line on this one: CSR's DIY guide says to mark the wall a distance from the ceiling equal to the cornice size, which is right for a flat or stepped profile but wrong for cove. A 75mm cove only drops 53mm, so a line struck at 75mm leaves you 22mm of bare wall. |
| Gyprock Cove Cornice 90mm (CSR) | 90mm nominal face size, about 64mm up the wall and 64mm across the ceiling (90 divided by root 2 is 63.6). Lengths 3000, 3600, 4800 and 5400mm. | 45° | The largest of the three standard Australian cove sizes. Which way up in the saw: ceiling edge down on the table or the base of the box, wall edge up against the fence or side, face towards you. Nested like that a 90mm cove occupies about 64mm up the fence and 64mm across the table, plus whatever packer you slip behind it, so check that against your saw before you start. Any 254mm drop saw clears it. A 216mm saw is the one to watch: the Makita LS0816F is rated 65mm high at 0 degrees, which leaves nothing for a packer. Corrected from the research draft, which listed a 4200mm length. CSR's own cove page lists 3000, 3600, 4800 and 5400mm only. 4200mm is the standard length for the Knauf decorative range, not for Gyprock cove. |
| Knauf (formerly USG Boral, formerly Boral) Cove Cornice 55mm, 75mm and 90mm | Nominal sizes 55, 75 and 90mm, so about 39, 53 and 64mm each way respectively. Nominal masses 58, 90 and 118 kg per 100 linear metres. Lengths 3000mm to 5400mm. | 45° | The competing brand of the same standard Australian cove, so it takes the same 45 degree spring and the same cornice mitre box. The brand name has changed twice, from Boral Gypsum to USG Boral to Knauf, and all three names are still on shelves and in old specs, so treat them as one product. Which way up in the saw: identical to Gyprock cove. Ceiling edge down on the base, wall edge against the side, face towards you, packed if it rocks. Knauf publishes sizes, masses and lengths but no spring angle, so the 45 is derived from the symmetry of the profile. |
| Gyprock Symphony 75mm (stepped and curved, CSR) | 75mm profile with a 10mm step, per the CSR cornice brochure. Wall drop not published, and it will not be 53mm because the profile is not a plain cove. Measure an offcut. | 45° | The 45 is an ESTIMATE. CSR publishes the profile size and the step but never a spring angle for any decorative profile, and we could not find a primary source that gives one. Why it matters less than it sounds: cut in position in a mitre box, a square corner is 45 degrees for any spring angle at all, so the estimate never enters the cut. It would only matter for a flat compound cut, which you should not be doing with plaster cornice anyway. Which way up in the saw: ceiling edge down on the base of the box, wall edge against the side, face towards you. A Gyprock Mitremasta will not help here, it is a cove-only guide. Use a cornice mitre box. |
| Gyprock Concerto 90mm (curved with centre step, CSR) | 90mm profile with a 10mm centre step. Wall drop not published. Measure an offcut. | 45° | The 45 is an ESTIMATE, same reasoning as Symphony. One extra warning on this one: Concerto is designed to be installed either way up, and a profile that is not symmetrical has two different spring angles depending on which edge you decide is the bottom. So decide which way you are hanging it, mark the ceiling edge, and never change your mind halfway down a wall. Which way up in the saw: whichever edge you have marked as the ceiling edge goes down on the base of the box, the wall edge goes against the side, face towards you. |
| Gyprock Alto 90mm (stepped ceiling edge, CSR) | 90mm profile with a 10mm step along the ceiling edge. Wall drop not published. | 45° | The 45 is an ESTIMATE, no manufacturer figure published. Treat it as 45 for cutting in a mitre box, where it makes no difference, and measure the piece before any flat compound cut, which you should not be making in plaster anyway. Which way up in the saw: ceiling edge, the stepped one, down on the base of the box, wall edge against the side, face towards you. |
| Gyprock Presto 90mm (flat face, square stepped, CSR) | 90mm flat face creating a 15mm step along the ceiling. Being flat faced rather than concave, its wall drop is close to its nominal size, unlike cove. | 45° | The 45 is an ESTIMATE. This is the closest thing in the Gyprock range to a square faced profile, sold on being quick to cut. It is also the one profile where you can get a clean reading with a sliding bevel or an angle finder, because the face is flat, so measure it rather than trusting our number. Which way up in the saw: ceiling edge down on the base of the box, wall edge against the side, face towards you. Because the face is flat, this profile usually sits square against base and side without packing. |
| Gyprock Tempo 90mm, Trio 75mm, Duo 50mm and Aria 75mm (CSR) | Tempo 90mm with two 10mm shadow lines, Trio 75mm three step, Duo 50mm two step, Aria 75mm slimline. Wall drops not published for any of them. | 45° | The 45 is an ESTIMATE for all four and no manufacturer figure exists for any of them. Grouped because they share the same caveat. These are stepped and flat faced rather than cove, so CSR's rule of striking the wall guide line at a distance from the ceiling equal to the cornice size, 75mm for Aria in their own worked example, is fine here. Do not carry that rule across to cove, where a 75mm face only drops 53mm. Which way up in the saw: ceiling edge down on the base of the box, wall edge against the side, face towards you. If the back of the profile does not sit flat on both surfaces, pack it until it does, then keep the same packer for every cut on the job. |
| Knauf / USG Boral Cairo 2 step 50mm, 3 step 75mm, 4 step 100mm (stepped decorative) | Nominal sizes 50, 75 and 100mm. Masses 125, 150 and 210 kg per 100 linear metres. Standard length 4200mm. | 45° | The 45 is an ESTIMATE. Cairo is the sharply stepped angular range, the main stepped alternative to Gyprock's in Australian yards. The manufacturer publishes size, mass and length but no angle. Which way up in the saw: ceiling edge down on the base of the box, wall edge against the side, face towards you, same as cove. Use a cornice mitre box, not a Mitremasta. |
| Knauf / USG Boral Linear 75mm (square edge profile) | 75mm square edge profile, 135 kg per 100 linear metres, 4200mm length. | 45° | The 45 is an ESTIMATE, no published angle. This is the square edge profile in the Australian range, sold as the middle ground when you want a square look without paying for a full square set. Which way up in the saw: ceiling edge down on the base of the box, wall edge against the side, face towards you. Square edges mean it beds down well without packing, but check it before the first cut rather than after the last one. |
| Knauf / USG Boral Sydney 90mm and New York 90mm (decorative, retrofit over 55mm cove) | Both 90mm, 160 and 150 kg per 100 linear metres respectively, 4200mm lengths. | 45° | The 45 is an ESTIMATE. Both are sold as retrofits that go straight over existing 55mm cove without stripping it out. The manufacturer's own warning is the one to pay attention to: if the old cove is out of projection, the mitre needs modifying. In plain terms, when you retrofit over old cornice the angle you are actually working to is whatever the old cornice left behind, not the nominal figure, and old cove that has been skimmed or patched is rarely where it started. Cut one corner, offer it up, and adjust before you cut the rest. Which way up in the saw: ceiling edge down on the base of the box, wall edge against the side, face towards you. |
| XPS and polystyrene foam decorative cornice (Cornice Pro, Cornice Store and similar) | Sold in paired sizes such as 60 x 60, 80 x 80, 90 x 90, 100 x 100, 130 x 130 and 200 x 200mm, plus custom runs. Suppliers do not state in writing that the two numbers are the wall drop and the ceiling projection, so treat the pairing as a strong hint, not a specification. | 45° | The 45 is DERIVED from the equal-sided sizes and is not published by any supplier. For the profiles listed as a matched pair the wall drop and ceiling projection are equal, which can only mean 45 degrees, but anything sold as an unequal pair or a custom profile has to be measured. In practice the number never enters the cut, because foam cornice is cut in position in a mitre box at 45 degrees like everything else. Which way up in the saw: ceiling edge down on the base of the box, wall edge against the side, face towards you. Use a fine tooth hand saw and slow gentle strokes with no downward pressure, because pressing crushes and dents the foam instead of cutting it, then tidy the cut with a light sanding block. |
Blade for the material
| Material | Blade | Notes |
|---|---|---|
| MDF skirting and architrave | 254mm or 305mm TCT, 60 tooth minimum, 80 tooth preferred. ATB grind is fine for painted work, TCG is better on pre primed or foil wrapped board. | Corrected from the research draft, which quoted a four band Bunnings tooth count table. That page is a CIRCULAR saw guide and only publishes 24T for framing and ripping through to 60T for trim and finish, with the note that more teeth gives a smoother finish. There is no 40T or 80T band on it and nothing about 254 or 305mm mitre saw blades, so treat 60T as the working minimum and 80T as the finish grade from experience rather than from that page. Also corrected: do not assume a bore. Australian mitre saws run 30mm or 25.4mm arbors, most trade blades ship with a reducing bush, and DeWalt's own manual specifies either, so check yours before you buy. PPE is the real point on MDF. It throws the worst fine airborne dust of any trim material on this list, so a P2 mask and extraction are not optional, and MDF blunts blades faster than solid timber because of the resin. |
| Primed radiata and finger jointed pine skirting and architrave | 254mm TCT, 40 to 60 tooth ATB. A general purpose 40 tooth is enough for painted pine, step up to 60 tooth if the mitres are staying visible. | Finger jointed pine is the Australian default for skirting on brick and masonry walls because it holds fixings better than MDF. Soft pine tears out on the back edge of a mitre. Corrected from the research draft, which said to support the offcut: do not. Fix tearout with a sacrificial zero clearance fence and a sharp blade, and let the blade reach full speed before it touches the timber. Never hold or steady the offcut. Clamp the keeper against the fence, keep both hands at least 150mm from the blade as the saw manual requires, and let the offcut fall. |
| Australian hardwood trim and hardwood decking (jarrah, spotted gum, blackbutt, merbau) | 254mm or 305mm TCT, 60 tooth ATB for trim sized sections. For thicker hardwood stock on a 300mm blade, 32 tooth crosscut with a 3.2mm kerf on a 2.2mm plate is the Australian workshop pattern. | An Australian supplier rates a 305mm 60 tooth ATB blade, 3mm kerf, 30mm bore, for all types of timber including treated pine, plywood, MDF and merbau. Australian Wood Review's test of Carbitool used 300mm blades at 3.2mm kerf on a 2.2mm plate and found 24 tooth rip, 32 tooth crosscut and 32 tooth combination all performed well on dense hardwoods. Dense hardwood burns if the feed rate drops, so let the blade get to full speed and do not stall in the cut. Clamp it, because hardwood offcuts are heavy and will not be nudged by hand safely. Eye and hearing protection plus a P2 mask: hardwood dust is a known respiratory sensitiser and merbau stains everything it touches. |
| Plaster cornice (paper faced gypsum cove and decorative profiles) | Not a drop saw job by default. A fine tooth hand saw in a cornice mitre box is what both Australian manufacturers specify. A dedicated cornice saw such as the Intex PlasterX has ground induction hardened 10 point teeth in SK5 steel and cuts on both the push and the pull stroke. | PPE first, because CSR put it first: gloves, a dust mask, safety glasses and hearing protection. Cutting cornice dry on a drop saw throws far more dust than a hand saw in a mitre box, so wear a P2 mask and cut outside or on extraction. CSR's shopping list is a fine tooth saw plus a Gyprock Mitremasta, which is a cove-only guide covering all widths of cove, or a cornice mitre box, which handles any profile. If you have chosen Symphony, Concerto, Alto, Presto, Cairo or Linear you need the box, not the Mitremasta. Knauf and USG Boral say the same thing: measure, mark and cut a mitre each end with a fine tooth saw and a mitre box. Professionals do use drop saws on cornice, but keep a sacrificial blade for it, because gypsum is abrasive and will finish off a good finishing blade. Whatever you cut it with, the ceiling edge goes down against the base and the cornice is cut in position, never lying flat. 10 point means 10 tooth points per inch, roughly 9 teeth per inch. |
| Polystyrene and XPS foam decorative cornice | Fine tooth hand saw or a hacksaw blade in a standard mitre box. A powered drop saw with a high tooth count blade gives a very clean cut but only in experienced hands. | Australian foam cornice suppliers specify a fine tooth saw in a standard mitre box, with slow gentle strokes and no downward pressure, because pressing crushes and dents the foam rather than cutting it. Clean the cut edges up with a light sanding block afterwards and fill any remaining gap with the adhesive itself or an acrylic gap filler smoothed with a wet finger. One supplier notes that professionals can use a powered drop or mitre saw for a very clean cut. Do not use a coarse blade, it tears the cells instead of slicing them. Eye protection still applies: foam offcuts are light enough to be flicked into your face by a blade rather than dropping away. |
| Fibre cement trim, decking and cladding (Scyon, James Hardie, Cemintel) | 254mm polycrystalline diamond (PCD) fibre cement blade, 4 to 8 tooth. Never a TCT timber blade. | This is the one material here that carries a legal duty, not just good practice. Since 1 September 2024 the model WHS Regulations control all processing of crystalline silica substances, meaning any material with 1 per cent or more crystalline silica by weight, and uncontrolled dry cutting is effectively prohibited. The workplace exposure standard is 0.05 mg per cubic metre as an 8 hour time weighted average, halved from 0.1 in 2020. Minimum controls: cut outdoors, use on-tool dust extraction or water suppression, and wear a fit tested P2 respirator. Regulator guidance is written around handheld saws with blades of 200mm or less fitted to dust collection. A 254 or 305mm drop saw dry cutting fibre cement indoors is a serious exposure and should not be done. Score and snap by hand where you can, because it makes almost no dust at all. Do not confuse capped composite boards with fibre cement: they look similar on a job and take completely different blades. |
| Aluminium (angle, flat bar, extrusion, window and door trim) | 254mm 80 tooth TCG (triple chip grind) non ferrous blade with a negative hook angle. Never a standard timber blade. | Corrected from the research draft, which repeated the Bunnings line about rubbing wax onto a stopped blade. The tool manufacturer's instruction is stronger and is the one to follow: apply the stick wax cutting lubricant directly to the blade BEFORE cutting, with the saw switched off and unplugged and the blade completely stationary, and never apply stick wax to a moving blade. A blade that has stopped spinning but is still connected to power is not a stopped blade. Two more instructions from the same manual that the draft missed: position the extrusion so you are cutting the THINNEST cross section, because the wrong orientation is what grabs the work and throws it, and secure the workpiece, since size, shape or surface finish often means a clamp or fixture is needed to stop it moving. DeWalt is blunt on blade choice too: always use the appropriate saw blade made especially for cutting aluminium. The negative hook stops the blade climbing the work. Slow controlled feed, eye protection on, because aluminium swarf comes off hot and fast. |
| Composite and capped composite decking boards | 254mm 72 tooth TCG, thin kerf 2.6mm, 30mm bore, with an anti stick coating. | An Australian supplier specifies exactly this for composite decking: 72 tooth triple chip grind with a high alternating tooth bevel for minimal tear out, 2.6mm thin kerf, 30mm bore, cobalt infused carbide, anti stick coating to stop the melted polymer gumming the blade. The same blade is rated for timber, hardwood, treated pine, plywood, MDF and melamine. Composite melts rather than burns, so a gummed blade is the failure mode to watch for, not a burnt cut. One caution worth carrying over from the fibre cement row: some mineral filled composite cores are not the same thing as a wood flour composite, so check the manufacturer's own cutting sheet for a silica warning before you dry cut a board you have not cut before. |
| Treated pine decking boards | 254mm or 305mm TCT, 60 tooth ATB, 3mm kerf. | An Australian supplier rates a 305mm 60 tooth ATB blade for all types of timber including treated pine. Crosscutting decking rarely needs 80 tooth, because the cut end is usually covered or sanded, and a lower tooth count clears the wet resinous dust better. Treated pine dust is a respiratory and skin irritant, so P2 mask and gloves, and wash your hands before you eat. If you are cutting a lot of decking to length, a 305mm blade gives you a 140mm board in one pass without sliding. |
Getting the cut you calculated
- SAFETY, read this before the angles. A mitred offcut is a wedge trapped between the blade and the fence, and it is the classic drop saw ejection case. Let the blade come to a complete stop before you raise the head, every cut, no exceptions: the manual says always let the blade come to a full stop before raising the arm, and keep your hands in position until the trigger is released and the blade has stopped. Clamp the workpiece rather than hand holding it. Clamp anything that would put a hand within 152mm of the blade, and do not perform any operation freehand, meaning with the piece not supported by both the table and the fence. Keep both hands at least 150mm from the blade and never cross an arm over it. Cut short pieces off a long board against a stop block instead of holding a short piece. The DWS780 manual does not print a minimum workpiece length, so we are not going to invent one, but its own labels say clamp small pieces before cutting, and a cornice return or an architrave head is exactly the size it means. Check the lower guard closes freely before each session, make a dry run with the power off before any new setting, and wear eye, hearing and respiratory protection.
- Check the saw is square before you trust any calculated number. Corrected from the research draft, which said a 1 degree fence error opens about a 6mm gap on 125mm crown. That 6mm is an imperial rounding of a quarter inch on 5 inch crown, and it belongs to a different cause, a 3 degree spring angle error, not to fence squareness. The fence arithmetic is this: a fence 1 degree out of square puts 1 degree into each half of the joint, so 2 degrees across the mitre, and 125mm multiplied by tan 2 degrees is about 4mm of open joint. Call it 4mm on 125mm cornice and about 5mm on 150mm. You need roughly 170mm of face before a 1 degree fence error reaches 6mm. Either way it is visible from the doorway. Check the blade against the fence and the blade against the table before you start, including on a brand new saw, and run the manufacturer's mitre scale and bevel pointer adjustments. On a saw with crown pawls, also check the bevel pointer reads exactly 22.5 when the head is tilted fully left against that pawl, because that is the reference the crown pawls are set from.
- Check the answer is a setting your saw can actually reach, before you walk to the saw. The compound numbers for sharp corners go a long way past the stops on most machines sold here. A 45 degree wall angle needs a mitre of 56.07 at 38 degree spring, 59.64 at 45 degree spring and 62.27 at 52 degree spring, and bevels of 46.72 and 40.79. A DWS780 reaches 50 degrees mitre left and 60 right, and 49 degrees bevel both ways. A Makita LS0816F reaches 47 degrees bevel left and only 2 degrees right. So a 56 or 59 degree mitre is unreachable on the left of almost every saw here, unreachable either way on most 216mm sliders, and a 46.72 bevel is past the 45 degree stop on any single bevel saw. Treat about 45 to 50 left and 57 to 60 right as the mitre ceiling and 45 to 49 as the bevel ceiling unless you have checked your own. When the answer is out of range, do not force the head past a stop and do not freehand it. The nested fallback does not save you either, because a 45 degree wall angle nested needs 67.5. The real fallbacks are a hand mitre box or a purpose built jig, cutting the corner in two passes, or a corner block.
- Zero on the mitre scale means a square crosscut, and a 45 degree mitre reads 45. DeWalt describes mitre crosscuts as made with the mitre arm at some angle other than zero, settable anywhere from zero to 50 degrees left or 60 degrees right. Wayne Drake names the two scale types: the complement of the face angle scale, which starts at 0 and runs to 45 or more both ways, is what every modern saw uses, while the older face angle scale started at 90 and ran down to about 45. That difference is the whole reason the folk rule, measure the corner and halve it, gives the wrong answer on an out of square corner. On a 0 start scale the setting is (180 minus the wall angle) divided by 2.
- Bevel means the blade tilting out of vertical, mitre means the table rotating. Bevel direction matters when you buy. The Makita LS0816F sold at Bunnings bevels 47 degrees to the left but only 2 degrees to the right, which makes it a single bevel saw in practice: to cut the opposite hand of a compound joint you have to flip the workpiece end for end, and for cornice that means the ceiling edge ends up where the wall edge was, so re-mark it before you cut. A dual bevel saw such as the DWS780, 49 degrees left and right, lets you cut both hands without flipping, which is the main reason people buy them for crown work. None of this matters for plaster cornice, which is cut nested with the bevel at 0 all day.
- Detents, also called positive stops or latch points, are the spring loaded notches at common angles. The DWS780, sold here as the DWS780-XE, has mitre detents at 0, 15, 22.5, 31.6, 45 and 60 degrees and bevel stops at 0, 22.5, 33.86, 45 and 49. The 31.6 mitre and 33.86 bevel detents exist for one job only, cutting American 52/38 crown lying flat. The bevel pawl is reversible: flip it so the 30 degree text faces up and the saw stops at 30 for 45/45 crown instead, which is a manufacturer level confirmation that 45 degree spring crown at a square corner needs a bevel of exactly 30.00. For Australian work those factory detents are mostly decoration. Plaster cove is cut nested at mitre 45, bevel 0, where the 45 detent is the only one you touch. The 35.26 and 30.00 pair is for 45/45 TIMBER crown lying flat, and 35.26 has no detent on any saw, so it has to be set by eye between the 35 and 36 marks.
- Compound versus sliding compound. A compound mitre saw rotates for the mitre and tilts for the bevel, but the head only drops, so crosscut width is limited to roughly the blade diameter. A slider adds rails so the head pulls out and pushes through, which is what buys the width. The Australian numbers: a 216mm Makita slider crosscuts 65 x 305mm at 0 degrees and 65 x 215mm at 45, a 254mm Ozito slide reaches 320mm wide in one pass, and a 305mm DeWalt slide manages 112mm high by 231mm wide, or 349mm wide at 76mm high. Corrected from the research draft, which claimed a non sliding 254mm saw cannot take 90mm cove nested because its crosscut width is about 150mm. Crosscut width has nothing to do with it. See the next note.
- Nested cornice capacity is set by how far the cornice stands up the fence and out across the table, not by crosscut width. A cove sits at 45 degrees, so it occupies its nominal size divided by root 2 in each direction: about 39mm for 55mm cove, 53mm for 75mm and 64mm for 90mm, plus whatever packer you put behind it. Any 254mm saw clears all three without thinking about it, and the DWS780 is separately rated to hold 171mm of moulding vertically against the fence at a 45 degree mitre. The saw to watch is a 216mm machine: the Makita LS0816F is 65mm high at 0 degrees, so a 90mm cove nested at 64mm is right on the limit with nothing left for a packer. Capacity also falls the moment you angle the saw, which is why the DWS780 goes from 112 x 231mm at 0 degrees mitre to 112 x 147mm at 45. You only move to a flat compound cut when the moulding is too wide to sit nested, and for Australian cove that essentially never happens. It is also the wrong move for plaster cornice in any case, since cove has no flat back to lie on.
- Kerf allowance when cutting to a pencil line. Australian 254mm blades run roughly 2.6mm kerf thin and about 3mm standard, and 300 to 305mm blades about 3 to 3.2mm on a 2.2mm plate. Always cut on the waste side of the line, so the whole kerf sits outside your mark rather than straddling it. DeWalt's technique for hitting a line exactly is to match the angle as close as you can, cut deliberately a little long, then measure from the pencil line to the cut edge to work out which way to nudge the mitre before recutting. For cornice there is a trap: the waste side flips between the internal and the external cut of the same corner, so work out which piece you are keeping first and then decide which side of the line to cut. With a 3mm kerf on a 39mm drop, one cut on the wrong side of the line is most of a visible gap. Cut the first piece of any new corner at least 25mm long.
- Saw scales are in whole or half degrees and compound answers are not, so a calculator has to say how to set them. Wayne Drake's guidance is to interpolate by eye: if the answer is 32.8 degrees set the pointer about 80 percent of the way between 32 and 33, and do the same for the bevel. He publishes to one decimal rather than rounding, because rounding makes a 93 degree corner and a 94 degree corner look identical, both 30 mitre and 33 bevel, when they are genuinely different settings. Print the fraction next to the number rather than making the user work it out: 33.86 sits 86 percent of the way from 33 to 34, 35.26 sits about a quarter of the way from 35 to 36. Then cut a test piece, because the pointer is only as honest as the last time you checked it.
- Reflex and external corners. An external corner can be entered as its reflex angle and the arithmetic still works: 267 degrees gives a mitre setting of 43.5, because 360 minus 267 is 93 and (180 minus 93) divided by 2 is 43.5. The sbebuilders tables pair every corner with its reflex partner in the same row, which is the right model here: a 90 degree and a 270 degree corner take identical mitre and bevel settings and differ only in which side of the cut you keep. Say that out loud in the output, because keeping the wrong side of the cut is a more common error than getting the angle wrong. For 45/45 timber crown cut flat, the external 90 degree case, reflex 270, is mitre 35.26 and bevel 30.00, the same as the internal, and external 135, reflex 225, is 59.64 and 40.79, which is past the mitre range of most saws.
- Cornice mitre boxes are a fixed 45 degree tool and that is a feature. Australian cornice mitre boxes are construction grade plywood, 20mm sides and base, glued, with steps in the base for 55, 75 and 90mm cornice, and they cut at 45 degrees only. Because a nested cut at a square corner is 45 degrees regardless of spring angle, one box handles every profile in the Australian range. The corollary is that a plain box cannot handle an out of square corner at all, which is exactly where a drop saw or a calculator earns its keep. For bays and splayed corners there are dual cut boxes that add the 135 degree slot: Wallboard Tools make one in plywood for 55, 75 and 90mm cornice, and Intex sell a plastic dual box at Bunnings covering 55, 90 and 135 degrees for the same three sizes. That claim was unsourced in the research draft and is now sourced.
How it is done here
- The short answer for Australian cove cornice, before anything else
- Square corner, any Australian cove, any size, any brand: mitre 45 degrees, bevel 0, cut in position in a cornice mitre box or nested against the fence of a drop saw. Out of square corner: mitre (180 minus the measured wall angle) divided by 2, bevel still 0. An 87 degree corner is 46.5, a 93 degree corner is 43.5. The spring angle changes neither number. That is the whole reason one 45 degree cornice mitre box handles 55, 75 and 90mm cove and every decorative profile in the range as well. Spring angle only matters if you are cutting the cornice lying flat on the saw table, and you should not be doing that with plaster cornice at all.
- Cornice goes in the box upside down and backwards, and that is the Australian default
- CSR's instruction is blunt: when using a cornice mitre box the ceiling edge is always placed along the bottom of the box, and the cornice must sit square to the base and the side, packed if necessary. The base of the box is standing in for the ceiling and the side is standing in for the wall, so the piece sits inverted and reversed from the way it will hang. DeWalt describes exactly the same position on a drop saw: the bottom of the moulding, the part that goes against the wall, against the fence, with the top of the moulding resting on the table, and the angled flats on the back resting squarely on both. Before you cut anything, pencil CEILING on one edge and WALL on the other, and always mark your length on the wall edge. If you pack the piece to stop it rocking, use the same packer for every cut on the job, because a packer that moves changes the angle.
- Never cut plaster cornice lying flat, and what the flat compound numbers are actually for
- Plaster cornice is always cut in position, never lying flat. DeWalt's own precondition for the flat compound method is that the moulding lays flat with its broad back surface down on the saw table, and a cove has no broad flat back, only two narrow lands at the edges. Laid face up it rests on two thin lines, rocks under the blade, and cannot be held as the same manual demands: never make any cut unless the material is secured on the table and against the fence. CSR's install guide never mentions a compound or flat cut for cornice at all, only a fine tooth saw with a Mitremasta or a cornice mitre box. The flat compound figures belong to timber and MDF crown mould, which does have a flat back. For those, at a square corner, 45/45 crown needs mitre 35.26 and bevel 30.00, and American 52/38 crown needs mitre 31.62 and bevel 33.86. If you are cutting timber crown mould, measure its spring angle first. No Australian supplier publishes one for the primed pine cornice mould sold in hardware stores, so the label is not a substitute for a bevel gauge.
- Which end of the cut to keep, which is a more common mistake than getting the angle wrong
- Nested, with the ceiling edge on the table and the wall edge against the fence, DeWalt publishes the whole table. Piece running along the left hand wall: internal corner, mitre right 45, save the right side of the cut. External corner, mitre left 45, save the right side. Piece running along the right hand wall: internal corner, mitre left 45, save the left side. External corner, mitre right 45, save the left side. The pattern is worth memorising: on the left hand wall you always keep the right piece, on the right hand wall you always keep the left piece, whatever kind of corner it is. Australian cornice guides label the four cuts IL, IR, EL and ER, internal left, internal right, external left, external right, and CSR prints a diagram of each. For timber crown cut flat, 52/38 only: left wall internal is bevel left 33.9 with the mitre table right 31.62, save the left end. Left wall external is bevel right 33.9, mitre left 31.62, save the left end. Right wall internal is bevel right 33.9, mitre left 31.62, save the right end. Right wall external is bevel left 33.9, mitre right 31.62, save the right end.
- Internal and external cornice corners, which edge runs long
- At an internal corner the ceiling edge is the shorter one, so the cut leaves the ceiling edge short and the wall edge long, and you reverse the cut direction for the other side of the same corner. At an external corner it is the other way round, the wall edge is short. Knauf and USG Boral state the same rule as a measuring convention rather than a cutting one: measure internal corners to the long point, which is the wall edge, and external corners to the short point. Same cut, different way of saying it. Two brands, one rule, and no reason to think they need opposite cuts. On a 55mm cove the ceiling edge finishes about 39mm short of the wall edge at an internal corner, which is also how far out your guide line will be if you strike it at 55mm instead of 39mm.
- Where to strike the guide line on the wall, and why cove is different
- CSR tell you to mark the wall guide line at a distance from the ceiling equal to the size of the cornice, using 75mm for Gyprock Aria as their worked example. That is right for a flat or stepped profile, and wrong for cove, because cove runs on the diagonal. Cove drops its nominal size divided by root 2: a 55mm cove drops about 39mm, a 75mm cove about 53mm and a 90mm cove about 64mm. Strike a 90mm cove line at 90mm and you are 26mm out, the cornice will not reach it, and you will have chased a line down four walls before you notice. The safest method on any profile is to hold an offcut into the corner, mark where the bottom edge lands, and use that.
- Out of square corners, and the folk rule that gets it backwards
- Measure the actual corner with a digital angle finder or a sliding bevel, do not assume 90. Then on any modern drop saw the setting is (180 minus the wall angle) divided by 2. An 87 degree corner needs 46.5 on each piece, a 93 degree corner needs 43.5. This is the single most common arithmetic mistake in trim work, because the folk rule everyone repeats, measure the corner and halve it, is only correct on the older style of saw whose scale starts at 90 and counts down. Every saw sold today has a scale that starts at 0 and runs both ways, so you subtract from 180 first and then halve. Wayne Drake's worked example is an inside 93 degree corner giving 43.5, not 46.5. This rule is for nested or upright cutting only. Timber crown lying flat needs the full compound calculation. Intrim's low tech version for site work is to stand an offcut in the corner, note the real angle, and split the cuts unevenly, say 43 and 47 rather than 45 and 45.
- Walls that lean, which is a different problem from walls that are out of square
- Everything above assumes the corner is square in the vertical plane as well as in plan. In older Australian brick and timber framed stock, and in Queenslanders in particular, walls lean. A wall out of plumb changes the effective spring angle along the run, and an external corner that is out of plumb will open a flat 45 degree skirting mitre at the top even when the plan angle is a perfect 90. Two things follow. Check the corner with a level before you cut, and check it at cornice height rather than at eye height or down on the floor, because that is where the cornice is going. If the corner leans, an external skirting mitre becomes a compound cut: keep the mitre at (180 minus the plan angle) divided by 2 and tilt the bevel by the lean angle. At the very least, when a plan-perfect mitre still gaps at one end, this is what you are looking at.
- Measuring a corner when you do not own an angle finder
- Hold two offcuts into the corner so each one beds against its own wall, scribe along both onto the floor or onto a piece of card, and bisect the marked angle. Or set a sliding bevel into the corner, lock it, and lay it on a printed protractor. Either way you end up with the real wall angle, which is the number the calculator wants. Do the bisect at cornice or skirting height, not at whatever height is comfortable, and remember the point above: the answer is (180 minus that angle) divided by 2, not half of it.
- Bay windows and splayed corners
- An Australian canted bay is normally set out on a 45 degree splay, which gives a 135 degree internal wall angle and a 22.5 degree mitre on each meeting piece of skirting or architrave. The other two common splays are 30 degrees, giving a 150 degree wall and 15 degree mitres, and 60 degrees, giving a 120 degree wall and 30 degree mitres. For cornice in the same bay, cut in position, it is the same arithmetic: (180 minus 135) divided by 2 is 22.5, bevel 0. A standard Australian cornice mitre box only cuts 45, so a bay needs either a dual cut box with the 135 degree slot, which Wallboard Tools and Intex both sell for 55, 75 and 90mm cornice, or a drop saw. Cut the short bay returns last and leave them at least 25mm long, because a short piece that is short is scrap.
- Regular polygons, planters and frames, including the 22.5 degree octagon
- For a regular shape with equal sides the setting is 180 divided by the number of sides. Three sides 60, four sides 45, five sides 36, six sides 30, seven sides 25.7, eight sides 22.5, nine sides 20, ten sides 18, twelve sides 15. DeWalt prints this table and adds the caveat that decides whether your planter box closes up or not: 180 divided by n is the MITRE if the material is cut standing vertically against the fence, and the BEVEL if it is cut lying flat. Get that the wrong way round and an octagon comes out as a very neat pile of firewood. Two 22.5 degree cuts make the 45 degree turn and close the 135 degree internal corner, which is why the octagon number and the bay window number are the same. For setting out, side length from the internal across-flats width W is W multiplied by tan(180/n): 0.7265 x W for a pentagon, 0.5774 x W for a hexagon, 0.4142 x W for an octagon. Allow 10 per cent waste and cut one test joint first.
- Scribing internal corners on skirting instead of mitring them
- Scribing is the professional standard for internal corners on skirting, because a scribed joint will not open as the timber moves and it copes with a wall that is not 90 degrees without any adjustment. The Intrim method, from an Australian moulding manufacturer: run the first board square into the corner. On the second board swing the MITRE TABLE to 43 degrees with the blade vertical, bevel 0, and cut across the face to reveal the profile line. Cut it as an internal mitre, so the back of the board stays long and the face is the short point. If the face came out longer than the back you have cut the wrong hand and the revealed line is useless. Pencil the line where the mitre face meets the skirting face. Back cut the flat section at mitre 90 with about 5 degrees of tilt to undercut it, then cope the curved part with a coping saw held angled backwards. Test fit and take high spots off with a half round file. Intrim also notes internal scribe joints always land on the left hand end of the board when you work left to right clockwise from the door opening. Note the wording trap: Intrim's own summary elsewhere says tilt the saw to 43, which reads as a bevel. It is the table, not the tilt.
- External corners on skirting, architrave corners, and return ends
- External corners on skirting are mitred, not scribed: 45 degrees on both pieces, PVA on the mitre faces, then cross nail through the joint so it cannot open. Architraves are mitred at every corner. A door gives you two legs and a head: the bottom of each leg is cut square where it meets the floor or the skirting block, the top is a 45 degree mitre. Measure between the corner quirk points, which is the short length of the mitre, and add 5mm. Run a consistent quirk, normally 5mm, and Intrim are explicit that a consistent quirk matters more than a perfect mitre, because the eye follows the quirk line and not the joint. Windows take four pieces, worked anticlockwise from the right hand side. Glue every architrave mitre. Where skirting or architrave stops in mid air, at an opening or a hob, close the end with a mitred return: cut the run at 45, then cut the small triangle off the same board's 45 and glue it on, so the profile wraps round instead of showing raw end grain or bare MDF core. Cut that triangle off a long board with a stop block, never as a loose offcut held by hand.
- Out of square door jambs, which is not the same as an out of square wall
- Check the jamb with a square and note the real angle, then adjust the architrave mitres to suit, 43 and 47 rather than 45 and 45. The two pieces have to add up to the real angle but they do not have to be equal halves, and it is usually better to split the error unevenly so the quirk stays constant down both legs. A consistent 5mm quirk reads as a straight line from across the room. A joint that is half a degree off does not.
- Long point, short point, and how much length a mitre adds
- On any mitred end the long point sits past the short point by the material thickness multiplied by tan(mitre). On 18mm skirting at a 45 degree external corner that is 18mm. In a bay at 22.5 degrees it is only 7.5mm. That is the number you need whenever a source says measure to the long point and does not say how much longer that is. For cornice, measure to the wall edge at an internal corner and to the ceiling edge at an external one, and cut the first piece of every new corner at least 25mm long, because a mitre that is 1mm short at the ceiling cannot be recovered and a mitre that is long can.
- Raked and cathedral ceilings, which this calculator does not cover
- On a rake the cornice sits on the ceiling exactly as it would if the ceiling were flat, so the discrepancy shows up on the wall and not on the ceiling, which means a bigger gap to fill at the bottom of the run than at the top. Here is the part that matters and that most write-ups leave out: the profiles genuinely do not match at a rake. A stock cove run up the rake cannot mitre cleanly into the same stock cove on the level run. Either the level run has to be rolled or tipped out of position, which distorts it, or a second profile has to be developed for the raking piece. That is why the Australian fix is what it is, a 45 degree cut with the gap filled in finishing compound, or the raking cornice fitted first and the bottom of the lower run kicked out with about 5mm left to fill. It is not a bad habit, it is what a stock profile allows. A rake corner is also a horizontal turn and a vertical turn at the same corner, so it is not one angle, and this calculator does not handle it. Work from a ceiling slope table or order a raking profile. If your pitch is given as a ratio, degrees equals atan(rise divided by run), so 1 in 20 is 2.9 degrees and 1 in 10 is 5.7 degrees.
- Square set and shadowline junctions have nothing to mitre
- If the wall meets the ceiling in a square set or a shadowline bead there is no sprung cornice, no spring angle and no compound mitre. The corner is formed with steel or aluminium trim beads and set in compound, not cut on a saw. Do not look for an angle here, and be careful of any calculator that hands you one: feed a 0 degree spring angle into the compound formulas and they return a confident mitre of 0.0 and a bevel of 45.0, which is a real-looking answer to a question that does not exist.
- Bowed and wavy walls, uneven floors, and bowed timber
- Even in new Australian homes a flat wall and a level floor are rare. Intrim's ranked fixes for a wavy wall: scribe the skirting to the wall profile with a compass or scribe tool, fill with adhesive for minor undulation up to 3mm, pack low spots with timber shims, or use flexible polyurethane skirting for a genuinely curved wall. For a gap under the skirting where the floor is not level: scribe to the floor, which is best on solid floors, fit quad or scotia over it, or caulk variation up to 3mm. There is a specific Australian plasterboard problem worth naming, skirting dip, where the board tips inward at the bottom because it sits in the recessed edge of the sheet. Drive screws into the studs at skirting height so the heads sit flush with the main wall surface, then let the skirting bear on the screw heads instead of sinking into the recess. On brick and masonry, mark the fixings by driving a nail through the skirting face, drill 5mm holes, plug them flush, and use construction adhesive plus screws, with finger jointed pine rather than MDF because MDF does not hold fixings as well. Separately, the timber itself: a bowed board must go on the saw so the bow cannot close on the blade near the end of the cut. DeWalt prints a right way and a wrong way for this. Set it up wrong and the cut pinches the blade and the piece kicks.
- Test cut on scrap, every time, before the real length
- Both the manufacturer manual and the compound mitre reference say this in capitals. DeWalt: the angles for crown moulding are very precise and difficult to set exactly, they shift easily, and very few rooms have exactly square corners, so pretest with scrap. Australian cornice guides say check each cut piece for actual fit before you mix any cornice cement, and pre cut everything to length before you mix, because cornice cement has a working life of only about 60 minutes. Once the cement is going off you will accept a joint you would have recut ten minutes earlier.
- Fitting the last piece and springing the mitres in
- Install the shorter lengths of cornice first, then fit the longer lengths by bowing them out to spring the mitres into place. Butter all mitres and butt joints with cornice adhesive before pushing them home and clean the excess off straight away with a broadknife and a cornice tool, because set cement comes off with a chisel and takes the paper with it. Temporary nails along the top and bottom edges hold the run while the cement sets, a minimum of 20 minutes of support, and CSR say leave it at least two hours before you pull the nails.
- Measure every corner, and measure the moulding too
- Do not trust the label on the moulding. Wayne Drake documents stock labelled 52/38, which implies a 38 degree spring angle, that was actually 45/45, and warns that some crown labelled 38 or 45 is undercut at the factory by up to 3 degrees, giving a real spring angle of 35 or 42. Three degrees of spring angle error moves the mitre and the bevel by 1.5 to 1.8 degrees each, and on a 125mm face that is a visible gap at the ceiling, about a quarter inch in Drake's own words on 5 inch crown. Corrected from the research draft, which said about 1.5 degrees: 1.5 is the floor, not the typical figure. He also makes a point that trips people up, that a moulding has two spring angles depending on which edge you decide is the bottom, so measure it the way the piece will actually hang. Method: hold the bottom edge of the moulding flat against a straight edge standing in for the wall and measure from the back of the moulding to that straight edge, or measure the angle at the back of the piece and subtract from 180. None of this applies to plaster cove, which is cut nested where the spring angle drops out of the sum entirely.
Mitre Angles — Frequently Asked Questions
What angle do I cut cornice at?+
For a normal square corner, 45 degrees, cut nested: hold the cornice in the saw at the same angle it sits on the wall, with the ceiling edge flat on the table and the wall edge against the fence, upside down and back to front. No bevel needed. That is why a cornice mitre box works. If the cornice is too wide to sit nested, lay it flat and use the compound mitre and bevel figures this page gives you.
Which way up does cornice go in the mitre saw?+
Upside down and backwards. The edge that will touch the ceiling sits flat on the saw table, the edge that will touch the wall sits flat against the fence, and the decorative face points at you. Mark the ceiling edge in pencil before you cut. Getting this backwards is the single most common way a length of cornice becomes an offcut.
Should I mitre or scribe an internal corner?+
Scribe it. Cut the first piece square into the corner, then cut the second at the mitre angle and follow the profile line with a coping saw so it sits over the face of the first. A scribed joint stays closed when the house moves and the timber shrinks; a mitred internal corner opens into a visible gap within a year. External corners are mitred and glued.
What is the angle for an octagon or a hexagon?+
Divide 180 by the number of sides. An octagon is 22.5 degrees, a hexagon is 30, a pentagon is 36, and a plain square frame is 45. Every piece gets that setting at both ends. With that many joints, small errors add up, so dry-fit the whole ring in offcuts before you cut the real timber.
My corner is not 90 degrees. What do I do?+
Measure it with an angle finder, a digital protractor or a phone angle app on a straight edge, then type the reading in. The saw setting is 90 minus half the corner, so a 94 degree corner needs 43 degrees on both pieces rather than 45. It is worth checking every corner in the room: they are rarely all the same.
What is a spring angle?+
It is the angle a sprung moulding sits at between wall and ceiling, and it decides the compound angles. Standard Australian cove cornice is symmetrical at 45 degrees. Imported crown moulding is often 38 degrees, the shape most American charts assume, which is why their numbers do not match a cornice bought here.
Why do my mitres have a gap at the front?+
Usually the corner is not square, so check it before blaming the saw. After that: the blade may not be truly at 90 degrees to the table, the piece may have lifted off the fence mid-cut, or the wall may bow near the corner. Cut long, offer it up, and creep up on the fit. A joint that is a whisker long closes tight; one cut short never will.
You'll need
Best mitre saws in Australia
A compound saw cuts the angles above; a sliding compound handles wide skirting and cornice laid flat.

#1 DeWalt DCS714B 18V XR / 20V MAX 254mm Double Bevel Cordless Mitre Saw (Skin)
A$746.05 · premium
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#2 DeWalt DCS361B 18V XR / 20V MAX 184mm Cordless Sliding Mitre Saw (Skin)
A$488.75 · value
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#3 Evolution R255SMS-DB+ 255mm Double Bevel Sliding Multi-Material Mitre Saw
A$634.15 · premium
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